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Vulcanized Insulation Membrane

An insulation membrane for thermal load control within a building with the innovative material composition.

This innovative solution represents a cutting-edge advancement in thermal insulation technology, utilizing high-performance materials derived from recycled vulcanized rubber, specifically focusing on End-of-Life Tires (ELTs). The process involves meticulously reprocessing styrene-butadiene rubber and natural rubber sourced from waste tires, transforming them into a durable and effective insulation membrane. This material is particularly well-suited for application in building roofs and walls, demonstrating exceptional performance in hot and humid climates, such as those found in Thailand and throughout Southeast Asia.


The Vulcanized Insulation Membrane for Walls and Roofs (Prototype Mark 2) has been meticulously engineered to significantly enhance both the longevity and thermal efficiency of building envelopes. Utilizing advanced vulcanized rubber technology, this membrane creates a resilient, air- and vapor-tight barrier that effectively protects superstructures from the adverse effects of moisture, air infiltration, and extreme fluctuations in climate. By minimizing energy losses and preventing structural degradation, this innovative solution plays a crucial role in reducing heating and cooling loads. As a result, it leads to lower operational costs and markedly improved overall building performance, making it an attractive choice for modern construction needs.


Through the application of advanced formulation and sophisticated vulcanization techniques, the material achieves several impressive performance metrics:


  •           Very low thermal transmittance, with a U-value of approximately 0.029 W/m²·K, indicating exceptional insulation capabilities that prevent unwanted heat transfer.

  •           High thermal resistance, reflected in an R-value of around 33.78 K/W, which significantly enhances the material's effectiveness in maintaining stable indoor temperatures.

  •           Superior compressive strength, measured at 21.2 MPa, ensuring that the membrane can withstand substantial loads without compromising its integrity.

  •           Resistance to heat, moisture, and aging, which guarantees the longevity of the insulation performance, making it a sustainable choice for long-term applications.


The membrane serves as a formidable barrier against heat infiltration, effectively reducing the cooling demand of buildings and significantly enhancing energy efficiency. Its versatility allows for application as a continuous insulation layer in various configurations, including walls or roof assemblies. It can be installed either beneath cladding materials or integrated within sandwich panel systems, providing architects and builders with flexible design options that cater to diverse project requirements. This adaptability, coupled with its environmental benefits, positions the Vulcanized Insulation Membrane as an essential component in the quest for sustainable and efficient building practices.

 

Power in Numbers

0.009

U-Value (W/m²K)

33

R-Value (K/W)

21.2

Compressive Strength (MPa)

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